Strip and Batch Electron Beam Welding Machines
Continuous strip and batch welders are suitable for large production batches and for joining two or three dissimilar metals.
A batch or continuous strip machine will allow you to weld continuous strips, rather than individual components – reducing labour and material costs.
Typical components include:
- Metal strips
- Sensors
- Relays
This process is used in many industries.
Batch Model
The batch model has high-efficiency and is suitable for bi-metallic or tri-metallic welding. Find full details below or download the datasheet.
Specification
Standard Equipment
Advanced Features and Tooling Options
Gallery
| Maximum number of strips weldable | 3 |
| Strip dimensions*
Length Combined width Thickness |
250 mm
170 mm 3 mm |
| Cycle time/weld speed** | 30 seconds + weld process time |
| 60kV beam power
|
Standard 10kW (167mA at 60kV)
Optional 15kW (250mA at 60kV) |
| Gun vacuum | 10-5 mbar range |
| Chamber vacuum | 10-2 mbar range |
*Other sizes are available on request
**Time as a guide only – faster speeds may be possible
- Automatic filament heating
- Beam deflection patterns and function generator
- Directly heated cathode with high-intensity beam for low distortion
- Ethernet hub for remote diagnostics
- High-quality HDMI camera and vision systems
- Industrial PLC with PC-based HMI for recipe storage and data logging
- Interchangeable PTFE seals accommodating various strip sizes (continuous strip system)
- Multiple vacuum chambers (continuous strip system)
- Separately pumped gun column (a second gun and power supply used on the continuous strip system)
- Strip alignment system to ensure parts remain in contact (continuous strip system)
- Quick release tooling with repeatable positioning (batch system)
- X-table for part manipulation (batch system)
- Automatic beam alignment
- Automatic joint finding option for up to two joints simultaneously
- High-speed deflection coil option for split beam welding
- Light guard protection of the loading area
- Manually operated jig for rapid, accurate clamping of parts (batch system)
- MES and industry 4.0 compatibility
Batch Model
Tooling
Tooling
Example Part and Weld
Continuous Strip Model
The batch model has high-efficiency and is suitable for bi-metallic or tri-metallic welding. Find full details below or download the datasheet.
Specification
Standard Equipment
Advanced Features and Tooling Options
Gallery
| Maximum number of strips weldable | 3 |
| Strip dimensions*
Length Combined width Thickness |
n/a
170 mm 3 mm |
| Cycle time/weld speed** | 0.3mm/s |
| 60kV beam power | Standard 15 kW |
| Gun vacuum | 10-5 mbar range |
| Chamber vacuum | 10-2 mbar range |
*Other sizes are available on request
**Time as a guide only – faster speeds may be possible
- Automatic filament heating
- Beam deflection patterns and function generator
- Directly heated cathode with high-intensity beam for low distortion
- Ethernet hub for remote diagnostics
- High-quality HDMI camera and vision systems
- Industrial PLC with PC-based HMI for recipe storage and data logging
- Interchangeable PTFE seals accommodating various strip sizes (continuous strip system)
- Multiple vacuum chambers (continuous strip system)
- Separately pumped gun column (a second gun and power supply used on the continuous strip system)
- Strip alignment system to ensure parts remain in contact (continuous strip system)
- Quick release tooling with repeatable positioning (batch system)
- X-table for part manipulation (batch system)
- Automatic beam alignment
- Automatic joint finding option for up to two joints simultaneously
- High-speed deflection coil option for split beam welding
- Light guard protection of the loading area
- Manually operated jig for rapid, accurate clamping of parts (batch system)
- MES and industry 4.0 compatibility
Continuous Strip System
Strip Alignment
HMI with cross-hairs
Weld cross-section
