Applications of 60kV Systems

Applications of 60kV Systems

Introduction

CVE’s 60kV electron beam welding machine range is ideal for welding small-to-medium-sized components at high efficiency.

 

60kV machines are suitable for all metals including those with high thermal conductivity, such as:

  • Steel and stainless steel
  • Aluminium and its alloys
  • Nickel alloys and refractory metals
  • Titanium and its alloys
  • Zr, Mo, Ta, Hf, W, Nb, etc.

 

The low heat input means that sensitive internal electronics packages may be sealed in the device without harm.

 

Please find a detailed list of industries and components below.

 

Aerospace
  • Jet engine components (figure 1)
  • Sensors and structures
  • Transmission parts

 

Automotive
  • Gears
  • Transmission parts
  • Turbocharger parts (figure 2)

Figure 1. Nickel-based alloy fuel spray nozzle for an aero-engine.

 

Electronics
  • Encapsulated electronics
  • Heatsinks
  • Parts in copper material

 

Medical
  • Instruments
  • Implants
  • Surgical tools

 

Nuclear
  • Fuel housing
  • Instrumentations
  • Valves (figure 3)

Automotive turbocharger component shaft and wheel collet

Figure 2. Inconel, MAR and carbon-steel turbocharger shaft wheel assembly.

 

Power Generation
  • Combustion chambers
  • Sensors
  • Vanes

 

Oil and Gas
  • Mining tools
  • Exploration sensors
  • Valves

 

Semiconductor
  • Heaters and plates
  • Showerheads
  • Surface modifications

 

Figure 3. Stainless steel valve body.

 

Space
  • Sensors (figure 4)
  • Titanium tanks

 

Vacuum Systems
  • Chambers for drying or coating
  • Thermal vacuum chambers

 

Welding of metals with dissimilar melting points
  • Copper to steel
  • Copper/steel to nickel alloys
  • Steel to Inconel
  • Tantalum to tungsten

Figure 4. Pressure sensor.

 

Machine Types

CVE have two 60kV machine types, ECO and CW.

The ECO model has a modular, flexible design to enhance production capabilities. The ECO is ideal for welding small-to-medium-sized components, with a small footprint and high-efficiency.

The CW model has a modular, flexible design to enhance production capabilities. The CW is ideal for the welding of medium-sized components and is suitable for thermally conductive materials.

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